Shaft must rotate freely a full 360 degrees. Lokar advised I put a bend in the shaft between the two. 197 Sun Gear And Driving Shell Removal. How to change out shifter shaft on a th400 part 2. 6L80 Transmission TCM Removal Remember to be gentle you should not have to force anything…. 4L80E Rebush case, R & R only. NOTe: If the OE neutral safety switch does not slide off the OE manual shift shaft, file the outer edge of the manual shift shaft to remove any burrs. Use care because those shafts can mushroom out on the ends and damage your case if forced out. Forum dedicated to the 1984-1987 Buick Turbo Regal & Grand National and 1989 Turbo Trans Am. remove this and pry the inside detent lever towards the Valve body. This is a used OEM transmission output shaft for a GM 4L80E automatic 4WD transmission that uses the lube hole style shaft. In stock form the 4l80e will handle about 450hp, if you got more than that, you'll need to install a TransGo HD2 shift kit, also better clutches and steels, that will get it to handle about 750hp, over that you need to replace the drum, input shaft and a few other hard parts, then you're good to about 1200hp, though if you need over that, check. :eek: Now you need to machine the shaft to match the length of the output shaft on a (stock) TH400. The 4L80E has an input shaft speed sensor with 31 teeth. Use the second flange nut to attach the manual linkage. Texas Speed & Performance is your one-stop shop for all LS and Gen 5 LT1 & LT4 performance parts and engines! We are among the largest LS and Gen 5 LT1/LT4-specific shops in the country, and we machine and assemble all of our engines, camshafts, and Precision Race Components cylinder heads in house!. I have a 4L80E and a B&M ratchet shifter but when I align the cable at the trans it can slide in/out from Reverse through 3rd gear. If the switch goes, then your shift position sensor won't be able to kick in, and you'll encounter some problems related to the transmission and the ignition system. Transmission cases made in 1994 and 1995 have neutral safety switch mounting holes but do not have the top mount shifter bracket holes. Install the splined bushing from the CPP kit onto the transmission's selector shaft by placing the bushing's flats over the match-ing flats of the selector shaft. The reluctor wheel is on the output shaft if I remember correctly. I just removed the 307/Powerglide from my 69 Camaro (See my photo gallery for more pics). LOKAR CABLE OPERATED. shaft with the open end facing out. Shaft must rotate freely a full 360 degrees. Pictured here is a tool that allows removing the shift shaft seal without removal of the parking linkage. I'll stick with a Microsquirt. All but one solenoid on the front (or maybe not, but no matter) and the main plug (on the rear passenger side) can be disconnected. For use with transbrakes and full manual valve bodies only. Could be that, also, the Pulse-Width-Modulated shift solenoids are sometimes bolted on from outside (that way they can be serviced without gutting the trans). It is also a little confusing for the PCM when the gear ratios are also different, so there will be a different ratio from input shaft speed to output shaft speed than expected. TransGo®, Mr Shift®, Shift Kit® and Reprogramming Kit™ are registered. Since day one, it has always been the goal at Gennie Shifter to provide you with choices and quality. Billet steel stator tube assembly designed for use with lock-up input shafts. GM 4L80-E Manual Shift Shaft Kit. J 38868-A grips the machine groove of the stub shaft to protect the spline from damage. Since day one, it has always been the goal at Gennie Shifter to provide you with choices and quality. An input shaft with removable lock-up nipple is also available for an additional cost. The shift lever on my 01 YZ125 was getting sloppy and finally got to the point that I couldn't tighten it down enough to be snug on the shift shaft (strangely, I only lost first gear but that was enough). A common cause of these symptoms is the manual shift shaft getting damaged during the installation. Remove if you are using on a Turbo Hydro. :eek: Now you need to machine the shaft to match the length of the output shaft on a (stock) TH400. When I get to 2nd gear it gets a little iffy and by 1st gear it's probably. I'll stick with a Microsquirt. What year 4l80e. You can get one out of a 80-87 Chevy Truck or a Dodge. No matter what you're driving, we have the right Transmission Tool for your vehicle. 09G TF60SN Transgo Instructions - Download as PDF File. The idea is to re-mount the shaft in the same position on the diff as when you took it off. After you have disassembled your trans and cleaned the mostly bare case, I recommend you change the shift shaft seal, kick down connector O-ring, and rear case bushing. The new speed sensor plug will hook to the INPUT speed sensor, located above the shifter shaft on the side of the 4L80E. I have a 99 2500 with a 4l80e tranny. Applications: 4L60E Non-stock item, manufacturer drop ship only. Find many great new & used options and get the best deals for Transmission shift shaft selector seal tool 200-4r 4l60 4l60E 700r4 W/ SEAL at the best online prices at eBay!. Special design space age alloy input shaft 1-3/16 27 spline with non removable lock-up nipple. Adjustment b. ATSG is a technical support service specifically for the Automatic Transmission Industry. Could be that, also, the Pulse-Width-Modulated shift solenoids are sometimes bolted on from outside (that way they can be serviced without gutting the trans). tow/haul vs. There should be no tension on the shift lever when in any gear and the cable end should slide in and out of. IMS (Internal Mode Switch) Removal and Replacement The following is a quick guide to dropping the Valve Body and replacing the IMS. In stock form the 4l80e will handle about 450hp, if you got more than that, you'll need to install a TransGo HD2 shift kit, also better clutches and steels, that will get it to handle about 750hp, over that you need to replace the drum, input shaft and a few other hard parts, then you're good to about 1200hp, though if you need over that, check. 78 7A153 Gear - Output Shaft Ring 79 7F283 Cylinder Assy - Direct Clutch 80 7F274 Seal - Output Shaft Small Direct Clutch (2 Required) 81 7F240 Bearing and Race Assy - Direct Clutch Outer No. So my buddy Krusty Kenny, king of the rusty trucks asked me to fix this trans from a 2003 mason dumper. Rebuilt 4L80 two wheel drive transmission with Sonnax valve body updates. slide the lower unit back in, line up the shift rod with the shift lever pin and pull the lever to engage the shift rod. Seems to easy. under this spring you will see a nut it is either 9/16" or 14mm depending on year. Easy fix in the pan. How To Rebuild your Automatic Transmission Part I. This write-up is for OPERATION OF THE 4L80E TRANSMISSION. Remove the existing lever from the trans selector shaft. That will complete the wiring changes at the transmission end. A standard slip yoke does fit the output shaft but I can not use it with the ball bearings. Next you'll need to remove the VB, this can be done by disconnecting the harness and removing the 15 bolts marked in Yellow in the image to. The installation of an OEM 4L80E fluted sun gear shaft bushing into the To dual feed the direct clutch remove the center lip seal 4L80E SHIFT KIT INSTRUCTIONS. The T56 relocator shifter can move the shifter 1 to 4. Put the nut back on the selector and tighten it up. I will remove the ball bearings and replace them with a custom adapter with a standard bearing used with the slip yoke. 1- Drain Oil To do this you need to remove the Pan or Suck out the fluid since there is no drain Plug There are 18- 10 MM headed bolts to remove, save the gasket, its reusable. INSTALLATION INSTRUCTIONS. By activating and deactivating the solenoids in a predetermined pattern by the PCM, 4 distinct gear ratios can be achieved. FOR SALE - Ventura County, CA - High performance built 4L80e transmission Kolene steel plates Ray bestos stage 3 clutches High stall built full race internals torque converter Brand new gear. 46390A 4L80E Transmission solenoid kit 91-03 4L80E transmission solenoid kit. Shift shaft goes in. This is a discussion on What year 4l80e within the Automatic Transmission forums, part of the Drivetrain category; What year 4l80e will work with my lq4? I found a 98 4l80 4x4 with 90, 000 miles if I. Front pump bearing kit. Range fork shift shaft 23748 12547661 Call 12. need help; If this is your first visit, be sure to check out the FAQ by clicking the link above. Photo #3 The aluminum arm sup-. Listing #20129085. This is the longer version tool for seal Remove/Install on 4L60E, 4L80E for 1996 and newer C1500, C2500, K1500, Sierra Pickups, with V6 or V8; Tool is mandatory to remove the leaky seal around the shifter selector shaft mechanism through the transmission case. Column shift linkage installation instructions • Read online or download PDF • Lokar Column Shift Linkage For GM TH350, TH400, 700-R4, TH200, TH200-4R, 4L60, 4L60E, and 4L80E User Manual. Set 'Pulses/Revolution' = 31. Your 4L80e has the mounting bosses for the standard trans-mounted neutral safety switch if you wanted to use it. It has a drum brake on the tail shaft that was used for a parking brake. The quality of the shift is decided by the control of the torque through the transmission. This is a discussion on A4 4l60e Trans won't shift out of 1st gear within the Automatic Transmission forums, part of the Drivetrain category; I was hearing some grinding at low speeds in 1st gearthought it was just my brakes rubbing due to the. CAUTION with the shaft removed the steering wheel can rotate and damage the clock spring. I have a 1994 M998A1 with a 6. I found that the plastic sleeve on the cable is busted at the shift lever on the side of the tranny so the cable just flexes instead of poushing lever into park. I believe it to be a 02 model but not sure. Rebuilder Transmission Tools,Shreveport, Bossier auto repair, transmission rebuild, & online store. Applications: 4L60E Non-stock item, manufacturer drop ship only. Remove the steering column filler panel from the steering column. Have Peace Of Mind, knowing that your new 4L80E Transmission has all the Updates developed by General Motors Engineers combined with the Latest Industry Advancements providing Unparalleled OE Strength and Durability. Re: 4l80e shift problems: justin: 3-11-08 '95 k2500 suburban 5. We know that freedom is what you want when you've got a shifter in your hand, and your foot on the gas pedal. On a front wheel drive,it is called an axle seal,though it performs the same function,the job is much more labor intensive. Again, for OEM steering wheel removal, refer to the factory service manual for instructions. In the center image, you can see that the shift linkage is really close to the pan. View search results for 4l80e shifter and get Free Shipping on Orders Over $99 at Summit Racing! Remove. Drop the pan and remove the nut that holds the shaft to the shift mechinism inside the transmission. 4L80E Manual Shift Shaft Kit This Product Fits All 4L80E / 4L85E Applications. 4L80E Transmission: Pre-1993 4L80E transmissions use a different internal wiring harness and pass-through connector. Use the second flange nut to attach the manual linkage. Be sure to lube the seal before re-installing, and take care not to cut it on the edges of the shifter shaft. I will likely never have an opportunity to experience a full throttle 3-4 shift. This award is presented to the company that has demonstraded exceptional service, integrity and business ethics, as well as made a commendable contribution to the restoration industry. If you didn't change the ECM for the 1996 trans and made no mods to the transmission this be your issue. The 4L60-E is an automatic shift, four-speed overdrive, longitudinally positioned transmission. No bolts under the carbs to remove and put back. TCC always locked: TCC apply solenoid circuit shorted to ground, TCC solenoid blockage (easy fix in pan), or TC broken (must remove trans and replace TC). There is no need to remove the LCA, but you can get by without taking the hub/axle nut off. I put a shorter shift shaft in (I'm pretty sure it is just a TH400 shaft). FOR SALE - Ventura County, CA - High performance built 4L80e transmission Kolene steel plates Ray bestos stage 3 clutches High stall built full race internals torque converter Brand new gear. This 80e has been proven in 1000HP+ vehicles. Find many great new & used options and get the best deals for Transmission shift shaft selector seal tool 200-4r 4l60 4l60E 700r4 W/ SEAL at the best online prices at eBay!. Any Transmission Guru's on the 4L80E. Also, the positive engagement of the converter lock-up feels like another gear. US Shift Electronic Transmission Control Systems let you take charge of your 6R80, 4R70W, E4OD, 4R100, 4L60E, or 4L80E transmission and unlock its true potential. Install the new shifter shaft seal. You should have four four gears until the transmission senses that the issue has returned. Remove the shift lever housing, three Allen-head cap screws with oblong. 5 inches diameter 16 splines. Step 1: Put the shifter and trans selector shaft into the park position. Manual shift shafts in GM 4L80E ’91-’94 and all 400 models can become corroded in harsh environments. Disconnect the ABS Module electrical connector. A full throttle 1-2 shift will bark the tires, and the 2-3 shift is solid. 00 Includes Race clutches and bands High pressure regulator spring and custom shift kit Ft and rear servos made solid Deep pan with filter extension *904 Small Block $995. This was created due to the high failure of the original OE design. A full throttle 1-2 shift will bark the tires, and the 2-3 shift is solid. The yoke exists as a 1310 and now also as a 1350. Both Shift Solenoids A and B are located toward the rear of the Transmission. Note: An impact wrench can be used for this. Note: When you remove the rails hold the shifter forks with the other hand and remove them from the case. a sleeve fitted over the output shaft spline and will need to be removed using a small grinder and or cold chisel. 75 overdrive. Swap in a known-good PCM, 3rd gear starts, can manually shift through all gears. In addition to our huge supply of custom gear shifter knobs, we also offer custom canes, plungers, bottle stoppers, and other merchandise. All our OEM hard parts have been cleaned and inspected to ensure the parts you receive are 100% ready to use in your rebuild. Assembly a. Flex plate: You will need a flexplate and spacer from ¾ ton GM truck that originally came with a 4L80E. Find great 4L80E and tech information from Global Transmission Parts. Finish your build with a custom-made shift knob. Maybe others. My removal of the shift lever was done by lifting up on it until I would insert 3 open end wrenches around the shift rod (I used a 15mm, 16mm, & 5/8") This held the shift selector lever up so the shift rod could be pushed out of it. Step 2: Install the splined trans arm bushing onto the trans selector. Get a stand alone 4L80E controller and you may need a MT 350 ECM (maybe just PROM chip) to run just the engine. 1 inches forward. Additional length for servicing shift selector shaft seal on GM rear wheel drive transmissions. The shaft is slotted to accommodate the switch actuator notch. We have a full line of 261 and 263 transfer case parts,from cases to sprockets,chains and bearing kits !!!. 75 overdrive. As far as the adapter housing that bolts the trans to the t case. Ford's replacement for the C6 was the E4OD, which featured a fourth forward speed, electronic shift controls, and a lockup converter. Coan Engineering continues to be the leader in 'Class Competition' transmissions through the development of its 350XLT. Chevy P30 Chassis - J71 Auto Park Brake Revision Our motorhome has a 1998 Chevrolet P30 chassis with the J71 auto park brake. More info on performance mods, clutches and shifters. 00 Add HP Street Tire option 300. From 4L80E, the 4 indicates that the transmission has 4 gears. So if you remove the driveshaft, the output shaft will move around like that. Wouldn't say it a common problem but any seal can leak at some point. Check out the Mile Marker Conversion Kit for the NP 203. AUTOMATIC TRANSMISSION SHIFTER (GM TH-350, TH-400, 700-R4, 200-4R, 4L60) WARNING: Disconnect battery before beginning installation. Get a stand alone 4L80E controller and you may need a MT 350 ECM (maybe just PROM chip) to run just the engine. rear wheel drive transmissions. Six bolt has no park/neutral switch/454TBI. Order AT Extension Housing Gasket/Seal for your vehicle and pick it up in store—make your purchase, find a store near you, and get directions. INSTALLING A HYBRID SHIFTER Story & Photos By Jim Clark (The Hot Rod MD) There are a number of high quality shifter kits offered for the wide variety of transmissions used when building a modern hot rod. With 4WD 4L80E, requires long 32 spline input in 205 With 2WD 4L80E (with full spline slip shaft, does not work with 2WD bolt on yoke style output) uses short 32 spline input in 205 (requires cutting output shaft). Ford 6R80 Gear Shift Indicator Switch: Designed for the Ford F-Series and Mustang 6R80 six speed automatic, this unit provides gear shift indicator signaling, neutral safety and back up light functions by connecting to the data stream between the transmission and the ECM. There is a 3 bolt cover on the idler shaft. A standard slip yoke does fit the output shaft but I can not use it with the ball bearings. It has a drum brake on the tail shaft that was used for a parking brake. We offer a variety of Transmission Tool for your automotive needs. Below is a list of the weak points in a 4L60E transmission. Once you remove the shaft it would be a good time to replace the shaft seal. input shaft 400 Series Trans. Our Remanufactured Transmissions are rebuilt to meet OEM standards, come with a 5 Year Unlimited Millage Warranty and Torque Converter. Probably both of those alone will cost around 600 to 700 added to your build. My first iteration had a fixed/bolted on yoke for a two piece driveshaft with splines only up to the seal that is 3. Your 4L80e has the mounting bosses for the standard trans-mounted neutral safety switch if you wanted to use it. the pan), TCC clutch worn out (must remove trans and replace TC). The 4L80E has a max torque rating of 440 lb. 4BT/4L80E shift characteristics, shift points, torque converter questions A little background: 1982 Chevrolet 1/2 ton shortbed 4x4 that used to have a 6. The shaft you are trying to remove passes through this part. Remove the nut and the selector will come out of the transmission housing. 1-2 or 2-3 shift is slow/soft above part throttle: Transmission is on its way out. Cover splines of shaft with tape to protect seal. We offer Mark's 4wd adapter kit to allow you to adapt the late model GM 4L80E to Landcruiser HF2A transfer case. You will need to re program the PCM and perform a segment swap to do it properly. Hopefully it will shift good. 4L80E removal-Silverado shown Remove the shift. TH400, Powerglide and 4L80E. a sleeve fitted over the output shaft spline and will need to be removed using a small grinder and or cold chisel. The PCM will vary shift points and shift feel, as it is constantly interpreting numerous electronic signals from various operational sensors located on the vehicle. Sorry I didn't take any pics, but I did get the job done today. Includes all wiring and complete instructions. If it detects a problem with the input shaft sensor, vehicle speed sensor, output shaft sensor, or one of the many shift solenoids it’s immediately going to bounce right back into limp mode. Line pressure boost valve #14 Boost oil Rev 4. Since day one, it has always been the goal at Gennie Shifter to provide you with choices and quality. Fits Aluminum Powerglide, Turbo Hydro 200, 250, 350 & 400. before I remove it to replace all the solenoids. retaining nut and manual shift shaft. HOW TO INSTALL Remove upper shift arm bracket to align Shift Shaft's. My first iteration had a fixed/bolted on yoke for a two piece driveshaft with splines only up to the seal that is 3. Make sure the rear of the tranny is plugged with either a plug or drive shaft otherwise it will leak out the back. Shop the industry's largest selection of Transmission Control Units at Jegs. Transmission must be removed and rebuilt. The replacement trans 4l80e hydromatic doesn't have park/neutral switch and shaft to short. 4L80E Manual Shift Shaft Kit This Product Fits All 4L80E / 4L85E Applications. How to get roll pin out of park accuator on 4l80e transmission - Answered by a verified GMC Mechanic We use cookies to give you the best possible experience on our website. The Figure 3 208 Transfer Case Cutaway. We have carefully engineered a process that allows us to maximize performance and stay within a wholesale price range. However, if the unit does not work properly after installed, you will more than likely have to pay the labor again for removal and reinstall of the transmission PLUS the freight to ship the transmission back to the salvage yard. Adjustment b. 125 125c 200 200c 2004r th350 th400 700r4 4l60e 4l65e 4l70e 4l80e 4l85e 4t60 4t60e 4t65e cd4e transmission filler tube boot fits '69+ (1259475). 2nd design shaft has NO hole in the side and NO drilled passage (solid). Probably both of those alone will cost around 600 to 700 added to your build. I use a relay control by transistor, the relay "feed" the 12 V toward the selenoid. The new speed sensor plug will hook to the INPUT speed sensor, located above the shifter shaft on the side of the 4L80E. Reinstall the OE retaining pin. The B&M Pro Stick shifter #80702 includes the two speed gate plate, a cable bracket and the Powerglide special lever without the throttle valve shaft hole. 4L80E/4L80EHD New / remanufactured. Match-mark the universal joints at their differential ends (paint works well for this) so they can be assembled in the same orientation, then remove the drive shafts. Just take the drive shafts out of the gearbox, and after popping the lower balll joint, just move the axles out of the way (you'll need a block of wood or something to support themand just be careful not to damage the CV joints. To my knowledge the one i have should work from my 4l80e. Note: Be careful when removing the sleeve as deep groves in the shaft will weaken it substantially. 4L80E Specifications. Remove the wheel, the brake caliper assembly, and the rotor. As you see there is an oil feed in the housing to the bearing area. 4L80E/4L85E To Remove: Remove or disconnect the following: Transmission fluid Transmission oil level indicator tube and seal from the transmission ; Plug the oil level indicator tube opening in the transmission. How to get roll pin out of park accuator on 4l80e transmission - Answered by a verified GMC Mechanic We use cookies to give you the best possible experience on our website. Get deals on automotive parts, truck parts and more. Low budget job lol. Find Automatic Transmission Shift Shaft Seals with 4L80E Transmission Type and get Free Shipping on Orders Over $99 at Summit Racing!. 4L80E shift shaft removal. Automatic transmissions already take a large volume of oil. I'll stick with a Microsquirt. For use with transbrakes and full manual valve bodies only. this is a slip in drive shaft yoke style great for hot rod or custom built car or truck. (6) Remove shift shaft lock bolt (Fig. the necessary linkage disconnected and the transmission has been removed from vehicle chassis. USE GM 4WD SHAFT (NOTE 9) GM 700R / 4L60 O/D 4 SPEED 23. I have a 99 2500 with a 4l80e tranny. The shifter lever was designed so the shifter knob would be positioned close to the steering wheel as possible so I could get my hands back on the wheel quickly similar to a sequential shifter. The B&M Pro Stick shifter #80702 includes the two speed gate plate, a cable bracket and the Powerglide special lever without the throttle valve shaft hole. My removal of the shift lever was done by lifting up on it until I would insert 3 open end wrenches around the shift rod (I used a 15mm, 16mm, & 5/8") This held the shift selector lever up so the shift rod could be pushed out of it. Located at 11071 93rd Avenue N Suite A Maple Grove, MN 55369. SHAFT SUN GEAR: 4L80E 91-96 (rough cut area between the 2 bushing journals is 5/8" wide) (4. A standard slip yoke does fit the output shaft but I can not use it with the ball bearings. Find many great new & used options and get the best deals for Transmission shift shaft selector seal tool 200-4r 4l60 4l60E 700r4 W/ SEAL at the best online prices at eBay!. Remove the steering column filler panel from the steering column. In addition to our huge supply of custom gear shifter knobs, we also offer custom canes, plungers, bottle stoppers, and other merchandise. Buy AC Delco 34632EA HP Shift Shaft 4L80E 95-17: Hard Parts - Amazon. It is common for the shift shaft seal in GM TH350 and TH350C transmissions to leak. I have a 1994 M998A1 with a 6. We offer Powerglide, TH400 and 4L80E conversions that utilize the C6Z06 rear diff and for extreme race applications we have a 9in IRS setup that fits in the rear. Chevy Nova Steering Columns & Components parts in-stock with same-day shipping. 199 Rear Planetary And Annulus Gear Removal 1 - INTERMEDIATE SHAFT 2 - REAR ANNULUS GEAR Fig. We allow it to build a little more speed before it shifts and make the lower speed downshifts a little more aggressive. Re: 4L80E output shaft I should have mentioned this trans will be behind the 6. Also available are the 6. Wouldn't it be nice to replace the seal without dropping the pan? Or if you try to remove the seal from the outside with a screwdriver, you're risking damage to the shaft or case. guys tear apart the t case to install a 27t input shaft but since my trans is already a part it only makes sense to do the output on the trans. If the fluid level is low, there's not enough fluid to fill all these passages, and the transmission lacks pressure internally. 5 quarts to fill. PATC builds GM performance transmissions in many levels. seaosTM Shift Shaft Installation Guide Powerhead Removal In approximately 1997, Mercury Marine redesigned the shift System in he "metric" inline engine family (75 — 125 hp), The amount of throw needed to sh'ft between forward, neutral and reverse increased. Remove shifter shaft assembly. 5 clutch high gear drum. 46390A 4L80E Transmission solenoid kit 91-03 4L80E transmission solenoid kit. Billet tuff torque input shaft, turbo or glide spline. Install the shifter onto the transmission beforehand and adjust the shifter linkage, then just unbolt and remove the shifter handle. Transmission Tool. Applications: 4L60E Non-stock item, manufacturer drop ship only. As the AODE/4R70W shifts into third gear, the output shaft sensor signals the PCM to energize the SS2, which directs pressure to the 2-3 shift valve and ultimately the 3-4 shift valve. Slide out the shifter fork shaft and remove shifter forks. The Buick version, which followed shortly thereafter, was known as the Super-Turbine 400. This is because it is the longest shaft they make in them, and the only one that can work for this convesion. After you have disassembled your trans and cleaned the mostly bare case, I recommend you change the shift shaft seal, kick down connector O-ring, and rear case bushing. I have a 99 2500 with a 4l80e tranny. Our 3/4 ton Chevy has a flange that holds the front drive shaft and trying the yoke in will prevent transmission from pouring out of the trans snout during removal. TRANSMISSION SHIFT ROD MAINTENANCE (4L80-E) This task covers: a. The 2000 and newer model looks virtually identical to its 96-99 predecessor, but there were many improvements made to strengthen the transmission. Remove any existing linkage from the transmission selector shaft and the steering column. Stock transmissions have always been set up by the factory to provide smooth shift performance to minimize customer complaints. Adjustment b. How To Rebuild your Automatic Transmission Part I. AutoZone Repair Guide for your Drive Train Automatic Transmission Transmission Removal & Installation. Screw in bolt to extract seal. If you have a vehicle with an automatic transmission, then you'll need to check on the Automatic Transmission Shift Position Sensor Switch every once in a while. 199 Rear Planetary And Annulus Gear Removal 1 - INTERMEDIATE SHAFT 2 - REAR ANNULUS GEAR Fig. Rated 5 out of 5 by GFVIII from Good concealment I'm not a fan of the heel shifter so I always remove it. Kit Shaft Sealing Ring Kit 91-ON 1 4L80E. need help; If this is your first visit, be sure to check out the FAQ by clicking the link above. I had to lengthen the shift rod from the bottom of the column to the trans. GM Shift Lever Seal Removal Tool. Remove the existing lever from the trans selector shaft. On AWD and 4WD vehicles with a floor mounted shift lever for the transfer case, remove the interior floor trim and disconnect the shift linkage. Call us today for a free quote (318)-746-1568|877-406-0617. This CD allows you to see how individual components work and how they combine with other components for operation of the gearbox. Many of the other specifications can be gathered by deciphering the name. Transfer Case Rebuild Manual 208 C 208 TRANSFER CASE INTRODUCTION POWER FLOW the various service manuals normally used on the job. The Sonnax direct replacement manual shift shaft kit 38511-01K has been yellow zinc plated to maximize corrosion resistance from road salt and other. Chevrolet Silverado- GMC Sierra 2500HD/3500HD with 6. We have built them for applications ranging from heavy towing vehicles to 1800+ HP street/strip cars. It took a lot of tweaking to get the detents to match but I haven't had any problems since then. -GM Transmission Seal Remover/Installer. If you didn't change the ECM for the 1996 trans and made no mods to the transmission this be your issue. A practical solution: Install TransGo relief assembly intersecting #14 oil circuit that would only operate during a high line pressure malfunction. 4 BACKUP LIGHT SWITCH 1 - BACKUP LIGHT SWITCH Fig. That will complete the wiring changes at the transmission end. I named the shifter lever the "turkey baster". 5 SHIFT TOWER 1 - SHIFT TOWER 2 - SHIFT SOCKET 3 - SEAL Fig. There should be no tension on the shift lever when in any gear and the cable end should slide in and out of. Common 4L80E Problems. Start by draining the fluid and removing the oil pan. Please correct me if i am wrong. Also, the positive engagement of the converter lock-up feels like another gear. If you have not already done so, remove the nut and lockwasher holding the downshift linkage onto the downshift lever shaft. They input vehicle speed data to the transmission control module for shift control and for other systems on the CAN like cruise control and ABS (anti-lock brakes) only to name a few. The two wires from this new connector both go to the C2 (RED) PCM connector. guys tear apart the t case to install a 27t input shaft but since my trans is already a part it only makes sense to do the output on the trans. Remove the existing lever from the trans selector shaft. Even on non-EFI engines all it needs is a MAP and TPS sensor, then the Tach In wired up to the distributor for RPM. Btw, mounting the shifter lower would cause interference issues with the race seats. If you are modifying your car and want to change from a column shifter to a floor shifter, the job is as simple as changing a few levers. 5L 7 Û¢ 4L80E Power Tow Shift Correction Kit Û¢ BILLET INTERMEDATE SHAFT. View search results for 4l80e shifter and get Free Shipping on Orders Over $99 at Summit Racing! Remove. Narrow Your Results Automatic Transmission Shift.